螺柱焊現場故障代碼與報警

welding is not permitted.

解釋: 啟動焊接信號后無接觸信號,導致無法焊接

Cause: ? No stud in collet.

原因:  夾套里沒有焊釘

? Feeder without weld studs.

送料器里沒有焊釘

? Stabilizer incorrectly set or contaminated.

支撐腳或噴嘴調整不當或太臟

? Weld circuit interrupted.

焊接回路中斷

? Weld head fault (i.e. weld head got jammed).

焊頭故障（例如：焊頭被卡住了）

? Collet defective.

夾持器損壞了

Remedy: ? Remove loading fault.

措施： 排除送釘故障

? Check adjusting of stabilizer.

檢查支撐腳或噴嘴的調整狀態

? Check welding circuit.

檢查焊接回路

? Stud feeding.

送一次釘

? Repeat weld cycle.

重復一次焊接

? Replace collet.

更換夾持器

? Notify service engineer!

專業人員處理

Fault 3: “Weld tool not in back position“

故障 3 ：焊頭沒有在焊接位置

Explanation: Proximity switch for back position not configured, defective or power supply missing.

解釋：焊接位置的接近開關沒有被蓋住或接近開關被損壞或者沒有電壓

Cause: ? Drop in compressed-air supply.

原因： 壓縮空氣供應氣壓不足

? Cable package defective.

管線總成損壞

? Monitoring time after welding was exceeded.

焊接之后的檢測時間超差

? Weld head defective.

焊頭損壞

? Feeder defective.

送料器損壞

? Collet welded to work surface.

把夾持器焊在工件表面了

Remedy: ? Check compressed air.

措施：  檢查壓縮空氣供應裝置

? Check cable package.

檢查管線總成

? Check weld head - slide rail motion.

檢查焊頭運動滑軌

? Check or replace weld head.

檢查或更換焊頭

? Check feeder.

檢查送料器

? Check feeder fuses F1-F3.

檢查送料器保險絲F1-F3

? Reset fault.

故障復位

? Replace collet.

更換夾持器

? Notify service engineer!

專業人員處理

Fault 5: “Weld procedure sequence fault“

故障 5 ：焊接程序順序故障

Explanation: Due to a malfunction the weld sequence is not terminated correctly.

解釋：由于一個錯誤功能使焊接過程沒有按照程序進行到底

Cause: ? Feeder or SMPS malfunction.

原因：  送料器或電源故障

Remedy: ? Reset fault.

措施：  故障復位

? Check welding (if necessary repeat welding).

檢查焊接（重新焊接）

? Notify service engineer!

專業人員處理

Fault 6: “Program no selected“

故障 6 ： 缺少程序

Explanation: The weld unit does not detect any program number.

解釋： 焊接單元不識別程序號碼

Cause: ? Program no. is 0.

原因： 程序號碼為0

? Transfer signal has not been set.

沒有設置接受信號

? Data line defective.

數據線被損壞了

Remedy: ? Customer interface (or interface program) must be verified.

措施： 檢查用戶接口（或接口程序）是否編寫

? Notify service engineer!

專業人員處理

Fault 7: “Program not active“

故障 7 ： 程序沒有激活

Explanation: The selected weld program is not active and therefore cannot be executed.

解釋： 由于被選擇的焊接程序沒有被激活,因此無法實施焊接

Cause: ? Weld unit incorrectly programmed.

原因： 焊接單元程序編寫錯誤

? Fault customer control.

用戶控制端錯誤

? Data line defective.

數據線被損壞了

Remedy: ? Check weld program and activate or select an active weld program.

措施：  檢查焊接程序并激活或者選擇一個已經激活的程序

? Notify service engineer!

專業人員處理

Fault 13: “SMPS: Lift fault“

故障 13 ：   電源：沒有拉弧

Explanation: Weld unit is unable to identify lift via measurement lines.

解釋：焊機通過它的測量線不能確定拉弧過程

Cause: ? Incorrectly sequence of lift movement.

原因： 拉弧過程的順序不正確

? Weld conditions prohibit lift.

焊接條件阻礙了拉弧

? Cable package defective.

管線總成損壞

? Weld head defective.

焊頭被損壞

? Defective feeder.

送料器被損壞

? Internal process cycle fault.

設備內部運行故障

Remedy: ? Check weld conditions.

措施： 檢查焊接條件

? Check weld head.

檢查焊頭

? Check feeder.

檢查送料器

? Stud feeding.

送一次釘

? Check feeder connection.

檢查送料器連接線

? Repeat weld cycle.

重復一次焊接

? Forced WC.

啟動焊接完成信號

? Notify service engineer!

專業人員處理

Fault 15: “Drop down timeout“

故障 15 ： 下落時間超時

Explanation: Max. drop time was exceeded and welding was stopped.

解釋： 下落時間超出最大允許值，焊接被中斷

Cause: ? Air gap incorrectly adjusted.

原因： 間隙調整錯誤

? Weld circuit resistance too high.

焊接回路電阻過高

? Measurement line-ground missing.

沒有連接地線測量線

? SKK / PK defective.

自動焊頭或焊槍損壞

Remedy: ? Reset fault.

措施： 故障復位

? check measurement line (if necessary, reduce weld circuit resistance)

檢查測量線（降低焊接回路電阻值）

? Check setting of SKK- / PK.

檢查自動焊頭或焊槍狀態

? Notify service engineer!

專業人員處理

Fault 16: “Open circuit, no arc“

故障 16 ： 空載焊接

Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.

解釋： 焊接過程中拉弧被斷開，或焊接回路電流小于80A

Cause: ? Air gap too large.

原因： 間隙過大

? Gun was removed at the beginning of the weld.

焊槍在開始焊接時被提起

? Extremely impure work surface.

焊接表面油污太多

? Fault SMPS.

電源故障

Remedy: ? Repeat weld cycle.

措施： 重復一次焊接

? Stud feeding.

送一次釘

? Check adjusting of the weld gun.

檢查焊槍的調整

? Check welding conditions.

檢查焊接條件

? Check work piece conditions.

檢查工件表面

? Notify service engineer!

專業人員處理

Fault 17: “Measurement line broken“

故障 17 ： 測量線中斷

Explanation: Measurement line signal not any longer detected.

解釋： 測量線信號沒有被捕捉到

Cause: ? Measurement line broken or incorrectly connected.

原因： 測量線損壞或連接錯誤

? Reversed measurement line-ground and measurement line.

地線測量線和測量線接反了

? SOW power failure.

和工件的接觸電壓中斷

? Weld line interrupted.

焊接電纜中斷